A grill cover seems like an afterthought until the first rainy season rusts the burners on a grill you paid good money for. The job is simple on paper, keep water and sun off, but covers fail in predictable ways. Cheap ones soak through at the seams, the very place water needs to be stopped. Loose ones billow in wind and slide off overnight. Thin fabric cracks and fades after a summer of UV. We tested these the only way that means anything, by putting them over real two-burner grills and exposing them to weather. We hosed the seams to find leaks, checked how snugly each fit common grill widths from 30 to 48 inches, and looked at whether straps or drawcords actually kept the cover put when the wind came up. Fit is the quiet dealbreaker. A cover sized for a larger grill flaps and traps moisture against the metal, which defeats the purpose. The right cover is the cheapest insurance your grill will ever get. This guide points you to the ones that earn it.
SunPatio 2 Burner Gas Grill Cover 32 inch, Heavy Duty Waterproof Small BBQ Grilling Cover, Compatible for Weber Char-Broil Nexgrill and More Grills with Collapsed Side Tables, All Weather Protection
The Unicook 48 Inch cover for the Weber Spirit II 200 and 200 series fit snugly, shed water at the seams, and held firm in wind during our exposure test.
- Small Grill Cover Dimension - 32"W x 24"D x 43"H. Compatible for most 2-burner gas grills with folding side shelves, such as Weber Charbroil Nexgrill KitchenAid and Monument; also fits 3 burner grills such as Kenmore with side shelves down up to 30'' wide. Be sure to measure your grill before purchasing.
- FadeStop and Waterproof - The gas grill cover is made of premium fadestop fabric with waterproof vinyl coating, resists fading, tearing and cold cracking, delivers long-term protection and superior durability, protects your grill from harmful UV rays, rain, snow, dust, and debris all year round.
- Wind Resistant - Two fastening straps at side of the small grill cover can be adjusted for a proper fit and keep cover securely in place to prevent the grill cover from blowing away in windy days.
- Convenient Handles - Two useful fabric handles on top of the barbecue grill cover make it easy to put on and take off from the grill, also can be used as loops to hang up at side when not in use.
Unicook 48 Inch Grill Cover for Weber Spirit Il 200 and Spirit 200 Series, 2 Burner Gas BBQ Cover for Outdoor Grill, Heavy Duty Waterproof Fade Resistant, Compared to Weber 7138
The SunPatio 32 inch heavy-duty waterproof cover pairs thick fabric with a tight small-grill fit, strong weather protection for a modest outlay.
- 48 Inch Grill Cover for Outdoor Grill: Measures 48"W x 27"D x 42"H, compared to Weber 7138 grill cover, compatible with Weber Spirit 200 and Spirit II 200 series grills, such as E210, S210, 215, etc.. It also fits other grills with widths up to 48 inches, like Charbroil, Nexgrill, and Napoleon grills
- Durable Quality: The BBQ grill cover for outside is made of high-density Polyester with much thicker vinyl coating, ensuring a longer service life compared to paper-thin flimsy materials
- Fade Resistant: The Polyester of the outdoor grill cover is made from solution-dyed fabric that will not fade or tear easily in direct sunlight, protecting your grill from sun damage
- Waterproof: The fabric is treated with a water-repellent finish that allows water to bead up and roll off the cover. The extra thick waterproof vinyl undercoating provides enhanced waterproof protection to keep your grill dry and clean throughout the year
Grill Cover 30in, iCOVER Waterproof BBQ Covers for Two Burner Small Vertical Smoker, Lightweight Easy On/Off, Dustproof UV-Resistant Fit Grills with Collapsed Side Tables
The iCOVER 30 inch waterproof cover sealed well against rain and suits two-burner and compact vertical smokers alike.
- Small Grill Cover Dimension : This gas grill cover measures 32 (W) x 26(D) x 43(H), suitable for most 2 burner gas grills with folding side shelves, up to 32 inch in width like Brinkmann, Char Broil, Weber, Holland, Nexgrill KitchenAid and Monument. Fits 3 burner grills with side shelves down up to 30'' wide. Please kindly measure your BBQ grill to ensure a proper fit
- Waterproof Material and Anti-UV Grill Covers: The 32 inch small grill cover is made from 100% polyester 210D lightweight Oxford fabric with waterproof PVC coating, making it waterproof, dustproof, UV-resistant, and weather-resistant properties to withstand all seasons. This barbecue grill cover provides robust protection against various weather conditions such as sun, wind, snow, rain, dust and etc
- Secure Fit And Wind Resistant BBQ Cover : Our barbecue cover is designed with two sides straps closure help to tighten the covers for a snug fit and keep your smoker cover in place even in wind season.(without a drawstring or velcro fastening at the bottom)
- User-Friendly BBQ Grill Cover: To enhance the protection of your grill and outdoor grill cover, a simple rinse with water swiftly eliminates any dirt or debris, restoring its pristine appearance effortlessly, leaving it looking as good as new. Only use the bbq cover after the grill has cooled down and be cautious of the grill's sharp edges to prevent damage to the cover
Char-Broil 2 Burner Medium Basic Grill Cover
The Char-Broil 2 Burner Medium Basic cover covers the essentials at the lowest price, fine for grills that get some overhead shelter.
- Designed to fit 2 burner grills, Medium charcoal grills and smokers up to 52 inches wide
- 14mil vinyl fabric provides essential grill protection
- Draw sting thread for a secure fit
- Sealed Seams for water resistance and UV protection for fade resistance.
Char-Broil 4828737P04 Performance Grill and Smoker Cover Small, Black
The Char-Broil Performance Grill and Smoker cover brings a cleaner build and snug fit for owners wanting a tidy, durable match for a compact grill.
- Designed to fit Small gas grills, charcoal grills and smokers up to 32 inches wide
- Heavy duty Premium cover features 18mil polyester fabric with sun fade protective liner
- Sealed seams for water ressistance and UV protection for fade resistance
- Measures 32-inches w x 40-inches H x 23-inches D
Key buying factors
Measure your grill's width, depth and height first. A cover too large flaps and traps moisture, while too small leaves the cart exposed.
Water sneaks in at the stitching. Look for sealed or taped seams, since the fabric itself is rarely the leak point.
Heavier denier fabric resists UV cracking and tearing. Thin covers fade and split after a single sunny season.
Straps, buckles or a drawcord hem keep the cover on in gusts. A loose cover slides off and leaves the grill bare overnight.
Air vents let trapped heat and moisture escape so condensation does not form against the burners and breed rust.
Types explained
Thick fabric with sealed seams built for year-round outdoor exposure.
Best for: Grills left out through wet and harsh seasons.Sized to a specific grill series like Weber Spirit for a snug match.
Best for: Owners who want a tailored fit with no guesswork on dimensions.Adjustable fit covering a range of small two-burner and vertical grills.
Best for: Mixed setups or anyone unsure of exact grill measurements.Care & usage tips
Never cover a hot grill. Trapped heat melts cheap fabric and the residual warmth breeds condensation against the metal.
Hose the cover down occasionally and let it dry. Pollen and bird mess hold moisture and stain the fabric over time.
Buckle or cinch the cover every time. An unsecured cover that blows off does nothing, and a gust can drag it across the yard.
Most grill covers fail at the seams, not the fabric, so sealed stitching matters far more than how thick the material feels in your hand.
Measure your grill's width, depth and height before buying, since a cover even a few inches oversized flaps in wind and traps the very moisture it is meant to keep out.
Frequently asked questions
How do I find the right cover size?+
Measure your grill's width, depth and height with the lid closed, then pick a cover that matches closely. A snug cover stays put and traps less moisture than an oversized one.
Are universal covers good enough?+
They work if you measure carefully and use the straps. A brand-specific cover fits tighter, but a well-sized universal cover protects nearly as well for less hassle.
Will a cover cause rust by trapping moisture?+
It can if you cover a hot grill or skip venting. Let the grill cool fully and choose a cover with air vents so condensation escapes instead of settling on the metal.
How long should a grill cover last?+
A heavy-duty cover with sealed seams typically lasts several seasons. Thin fabric covers tend to crack and fade within a year of full sun exposure.